Promix engineer and customer inspecting a foamed PET sheet

Applications

Experience is the basis for successful solutions!

In the plastics industry, process knowledge is crucial. Only through practical experience do technologies develop their full effect. Let the listed application examples inspire you.

Choose your application

Extrusion |

Increase throughput and improve sheet quality

Optimized sheet production with cooling mixer and melt blender

Static mixers and coolers improve sheet and board quality and enable more throughput

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Extrusion |

Foamed sheets

Lighter in weight and handling, excellent bending stiffness

Foamed sandwich boards produced with Promix Microcell Extrusion

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Extrusion |

Key components for XPS extrusion

Optimized production of XPS insulation boards

XPS insulation board (picture: Swisspor, CH)

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Extrusion |

XPET sheets with outstanding properties

Outstanding mechanical properties thanks to Microcell Extrusion

XPET sheets with outstanding properties thanks to Promix Microcell Extrusion

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Extrusion |

Raw material savings with XPE films

Lower foam density and finer cell structure

Raw material cost savings for XPE films thanks to Promix key technologies

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Extrusion |

Homogeneous films and sheets for thermoforming

Improve quality and save costs with Promix melt blenders

PP film extrusion line at Kuhne Maschinenbau

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Extrusion |

Microcellular foamed film for thermoforming

15% - 25% weight saving without loss of mechanical properties

Foamed PET tray with Promix Microcell extrusion: 15 % - 25 % weight saving without loss of mechanical properties

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Extrusion |

Food packaging made of expanded PP & PS

Higher stiffness, lower foam density

Food packaging made of expanded PP and PS (EPP, EPS)

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Extrusion |

Homogeneous melt in pipe extrusion

More throughput and uniform wall thickness thanks to melt blender

Promix Melt Blenders improve quality in pipe extrusion

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Extrusion |

Physical foaming of pipes

Save 30% in weight and raw material costs with Promix Microcell technology

PP foam core pipe physically foamed with Promix Microcell Extrusion

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Extrusion | Melt cooler/heat exchanger |

Reduced sagging in pipe extrusion

Avoid sagging effect and increase production capacity with P1 cooling mixer

Cutting unit for pipe extrusion (Picture: Battenfeld-Cincinnati, DE)

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Extrusion |

Optimize the quality of extruded profiles

Less warpage, tighter tolerances, more throughput!

Promix melt blenders improve the quality of extruded profiles

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Extrusion |

Physical foaming of profiles

Cost savings thanks to additional density reduction

Physically foamed profiles with Promix Microcell Technology

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Extrusion |

Production of XPE profiles and pipe insulation

Fine cell foam structure, lower foam density

Edge protection and pipe insulation

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Extrusion |

More output in cable extrusion

Surface without glossy spot and increased throughput

Promix melt blenders avoid gloss spots and increase output in cable extrusion

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Extrusion |

Physical foaming of cable insulation

Higher cable flexibility, lower material costs!

Cable insulation foamed with Promix Microcell technology

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Extrusion |

Improved thickness tolerances in extrusion blow molding

Uniform wall thickness and better quality when using recycled material

Promix melt blenders improve the quality of blow molded articles

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Extrusion |

Foaming in extrusion blow molding

10% – 20% material and cost savings

1L bottle with foamed PCR middle layer

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Extrusion |

High quality blown film with tight thickness tolerance

Increase throughput and improve film quality with melt blenders

Melt blenders improve blown film packaging tolerances

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Extrusion |

Physically foamed blown films

Up to 20% raw material savings, 100% recyclable

Blown film line with physical foaming option

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Extrusion |

Better quality and higher throughput in compounding

Homogeneous quality of the pellets

Static mixers for extrusion for better quality and more throughput in compounding

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Extrusion |

Inline viscosity control with integrated mixing effect

Monitoring of raw material quality and process conditions in extrusion

The display of the Inline Rheometer is concise and user-friendly

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Polymer production | Melt cooler/heat exchanger |

Outstanding polymer properties

Precise temperature control and narrow residence time distribution thanks to plugflow reactor

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Extrusion | Polymer production | Melt cooler/heat exchanger |

EPS and other particle foams in top quality

High blowing agent yield and lower foam density

EPS particle foam: unique melt cooler technology from Promix ensures maximum blowing agent yield and lower foam density

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Polymer production |

Process monitoring with inline viscosity control

True inline viscosity measurement without side stream

Inline viscosity measurement and quality control

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Fibers | Melt cooler/heat exchanger |

Fiber cooling with best performance

No polymer decomposition thanks to ideal plug flow behavior

Fiber cooler P1

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Fibers |

Process monitoring thanks to inline viscosity control

True inline viscosity measurement without side stream

Fiber production plant

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Chemistry/Pharmaceutical/Food | Melt cooler/heat exchanger |

Cooling and heating without product decomposition

Gentle cooling or heating without product decomposition

Promix employee assembling a cooling mixer

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Chemistry/Pharmaceutical/Food |

Process monitoring thanks to inline viscosity control

Continuous process monitoring

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Polymer production | Melt cooler/heat exchanger |

Gentle cooling in polymer production

Cooling without product decomposition and deposits

P1 Melt cooler

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Extrusion | Melt cooler/heat exchanger |

Cooling in plastics processing

More throughput thanks to melt cooler

Employee assembling a P1 melt cooler

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Injection molding |

Eliminate color streaks and flow lines

Homogeneous color appearance and lower costs

Flow lines injection molded part

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Injection molding |

Better surface quality

Efficiently avoid brilliant spots or dim surface areas

Soft PVC profile cap

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Injection molding |

Higher mechanical strength

Weak spot in dental cartridge eliminated with mixing nozzle

Weak spot in the dental cartridge due to irregular color distribution

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Injection molding |

Save masterbatch costs

Less masterbatch without compromising color quality

with mixing nozzles and static mixers, you can save masterbatch costs when coloring

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Injection molding |

Shorter cycle times

Static mixers help to reduce cycle times

injection molded recycling bin: mixing nozzles can reduce cooling times in production

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Injection molding |

Balanced cavities in the hot runner

Uniformly filled cavities thanks to mixing nozzle

Balanced cavities in the hot runner thanks to the use of static mixers

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Injection molding |

Better incorporation of regrind

The use of regrind and recycled material is steadily increasing

Better incorporation of regrind thanks to mixing nozzle

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Injection molding |

Tighter tolerances

Dimensionally accurate components thanks to mixing nozzles

Mixing nozzles help improve tolerances

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